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1st Block - Creation of Automated Fuel Cell Operation Environment |
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Key Element |
Design Feature |
Configuration |
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Reactant Supply |
• Control gas and liquid reactant flow rates • Control wide range of flow rates with high accuracy • Supply simulated Reformat gas mixtures • Control a constant or a stoichiometric flow rate |
• High quality Mass Flow Controllers and Liquid Micro Pump (PS-DM) • Dual-range MFC setup (PS-DR) • Capable of mixing 4 anode gases and 2 cathode gases (PS-R) • Programmable testing profile |
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Temperature |
• Maintain fuel cell operating temperature • Remove waste heat |
• Extensive, seven temperature controllers • Assign thermocouples at user-defined locations • SSR outputs capable of control of water pump or cooling fan |
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Relative Humidity |
• Humidify dry gas going into the fuel cell • Generate stable relative humidity under a wide range of reactant gas flow rates • Eliminate water slugs • Prevent vapor condensation |
• Proprietary Double-bottle gas humidifier with three-stage heating zoon |
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Pressure |
• Control fuel cell operating pressure • Monitor fuel cell inlet and outlet pressures |
• High quality Back Pressure Regulators and Pressure Gauges • High accuracy pressure sensors and transducers • Two Re-locatable Pressure sensors |
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Water |
• Remove production water |
• Moisture trap with manual water draining • Water reservoir with automatic water draining |
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Load |
• Control various fuel cell load s |
• High accuracy electronic load with selective power ranges |
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Safety |
• Both hardware and software • Gas supply • Fuel cell operation • Communication Errors |
• Front panel push button and User-defined shutdown parameters • Solenoid valves, check valves, and pressure sensors • Over-temperature, under-pressure and under-voltage shutdown • Watchdog monitor |
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2nd Block - Fuel Cell Control Configuration |
3rd Block - Fuel Cell Control Software Feature |
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Control |
Configuration |
Feature |
Function |
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Flow |
• Set purge gas flow rate – safety feature • Set minimum reactant gas flow rate • Set stoichiometric flow ratio |
Display |
• Overview of entire fuel cell operating parameters and testing data • Popup operation command |
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Temperature |
• Set gas humidifier temperature • Complete temperature controllers (up to 5 locations) • Set over-temperature shutdown – safety feature |
Current, voltage, power |
• On-screen real time control parameters • Constant, ramping, step and polarization test • Programmable testing profile • Repeat the testing profile form a saved file • Compatible of AC Impedance measurement |
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Pressure |
• Assign pressure sensor (fuel cell inlet and outlet) • Set under-pressure shutdown – safety feature |
Sampling |
• Adjustable sampling rate • Tailor filing size (in long endurance tests) |
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Load |
• Select electronic load voltage and current range to enhance measurement accuracy • Set under-voltage shutdown – safety feature |
Data acquisition |
• Reviewing real time data • In-situ downloading of data |
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Saving File |
• Create control configurations • Save each configuration as an individual file • Export to spread sheet programs |
ON/OFF |
• On-screen ON/OFF • Automated Safety Shutdown |

