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1st Block - Creation of Automated Fuel Cell Operation Environment

Key Element

Design Feature

Configuration

Reactant Supply

• Control gas and liquid reactant flow rates

• Control wide range of flow rates with high accuracy

• Supply simulated Reformat gas mixtures

• Control a constant or a stoichiometric flow rate

• High quality Mass Flow Controllers and Liquid Micro Pump (PS-DM)

• Dual-range MFC setup (PS-DR)

• Capable of mixing 4 anode gases and 2 cathode gases (PS-R)

• Programmable testing profile

Temperature

• Maintain fuel cell operating temperature

• Remove waste heat

• Extensive, seven temperature controllers

• Assign thermocouples at user-defined locations

• SSR outputs capable of control of water pump or cooling fan

Relative Humidity

• Humidify dry gas going into the fuel cell

• Generate stable relative humidity under a wide range of reactant gas flow rates

• Eliminate water slugs

• Prevent vapor condensation

• Proprietary Double-bottle gas humidifier with three-stage heating zoon

Pressure

• Control fuel cell operating pressure

• Monitor fuel cell inlet and outlet pressures

• High quality Back Pressure Regulators and Pressure Gauges

• High accuracy pressure sensors and transducers

• Two Re-locatable Pressure sensors

Water

• Remove production water

• Moisture trap with manual water draining

• Water reservoir with automatic water draining

Load

• Control various fuel cell load s

• High accuracy electronic load with selective power ranges

Safety

• Both hardware and software

• Gas supply

• Fuel cell operation

• Communication Errors

• Front panel push button and User-defined shutdown parameters

• Solenoid valves, check valves, and pressure sensors

• Over-temperature, under-pressure and under-voltage shutdown

• Watchdog monitor

 

2nd Block - Fuel Cell Control Configuration

3rd Block - Fuel Cell Control Software Feature

Control

Configuration

Feature

Function

Flow

• Set purge gas flow rate – safety feature

• Set minimum reactant gas flow rate

• Set stoichiometric flow ratio

Display

• Overview of entire fuel cell operating parameters and testing data

• Popup operation command

Temperature

• Set gas humidifier temperature

• Complete temperature controllers (up to 5 locations)

• Set over-temperature shutdown – safety feature

Current, voltage, power

• On-screen real time control parameters

• Constant, ramping, step and polarization test

• Programmable testing profile

• Repeat the testing profile form a saved file

• Compatible of AC Impedance measurement

Pressure

• Assign pressure sensor (fuel cell inlet and outlet)

• Set under-pressure shutdown – safety feature

Sampling

• Adjustable sampling rate

• Tailor filing size (in long endurance tests)

Load

• Select electronic load voltage and current range to enhance measurement accuracy

• Set under-voltage shutdown – safety feature

Data acquisition

• Reviewing real time data

• In-situ downloading of data

Saving File

• Create control configurations

• Save each configuration as an individual file

• Export to spread sheet programs

ON/OFF

• On-screen ON/OFF

• Automated Safety Shutdown


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